7 Steps to Launch a Sportswear Startup from Scratch


Sportswear is big business. According to recent data, the global sportswear market was valued at USD 335.92 billion in 2023 and is projected to reach USD 646.01 billion by 2030, reflecting a powerful 9.9% CAGR over that period.

North America alone dominates with a 33.3% share, propelled by the success of giants like Nike and Adidas. But there is room for newcomers—including you. Starting a sportswear startup might sound daunting at first, but with the right approach, you can carve out your niche in this thriving industry and stand toe-to-toe with established players.

In this post, we’ll walk through seven steps to help you define your vision, plan your business, design unforgettable collections, and scale sustainably. Whether you aim to enter the premium market that generated USD 29.64 billion in the U.S. in 2024, or you want to explore more accessible price points, each step will help you lay a strong foundation.

You’ll learn how to build relationships with manufacturers, explore software solutions like Adobe Illustrator and CLO 3D, and plan a direct-to-consumer strategy—all while keeping costs, branding, and customer satisfaction front and center. Let’s dive in.

Step 1: Defining Your Sportswear Startup Vision

Any new venture needs a clear identity from the start. Your sportswear startup vision should explain what makes your brand unique and how you’ll serve your customers’ needs. Perhaps you want to focus on sustainable sportswear, like Adidas aiming for 90% sustainable materials in its apparel by 2023. Or maybe you’re angling to capture a niche, such as performance apparel for marathon runners or specialized yoga attire for boutique studios.

Once you have a direction, write a concise mission statement. This statement will guide every decision, from design to marketing. If your brand focuses on eco-friendly fabrics, embrace that wholeheartedly. If your motivation is to offer functional apparel for everyday athletes, let that shine. A clear vision sets the tone for your entire sportswear startup journey.

Step 2: Creating a Solid Business Framework for Your Sportswear Startup

Having a bold idea is great, but you also need a solid framework. Start with market research. Understand who your customers are, what they value, and how you can stand out. Given the competition—Nike’s market cap is about USD 150.24 billion—you should identify gaps in the current market where you can gain traction. Investigate potential suppliers, manufacturers, and distribution channels that fit your brand personality and goals.

Next, build a business plan. Lay out your revenue projections, budgeting, and marketing strategies. Detail how you’ll allocate resources for design, development, and sales. Look at organizations like The Startup Ladies for guidance and networking opportunities.

A robust plan will help you manage cash flow effectively in an industry where supply chain intricacies can make or break your bottom line. Plan for marketing as well, making sure you include channels like social media, e-commerce, and partnerships with local teams or fitness influencers.

Step 3: Designing a Standout Collection for Your Sportswear Startup

Design is where your vision transforms into tangible products. Many sportswear brands start with a small, focused collection—such as a few unique T-shirt designs, leggings, or hoodies—then expand as they succeed.

Tools like Adobe Illustrator are essential for creating high-quality mockups, while CLO 3D gives you the power to visualize garments in a realistic setting before going into production. It’s crucial to design with both performance and style in mind, especially since the athleisure trend is projected to surpass USD 842 billion by 2028.

Remember to pay attention to details like fabric weight, breathability, and stretch. In 2023, footwear accounted for 65.2% of the sportswear segment’s product share, but apparel remains equally important. If you’re launching a unisex line, look at the market share distribution—men’s sportswear commanded 56.3% of the market in 2023.

Use these details to focus on product features that resonate with your target demographic. Whether they’re weekend golfers or daily gym-goers, they need apparel that works as hard as they do.

Step 4: Building an Efficient Supply Chain

Your supply chain includes everything from where you source fabrics to how you handle shipping. Successful brands like Columbia Sportswear and Puma pay close attention to the reliability and ethics of their production partners. With the growth of e-commerce—expected to rise by 9.2% annually in sports apparel—an efficient supply chain allows you to keep up with online demand.

• Identify manufacturers who can deliver quality materials on time. Evaluate them on past performance and reliability.

• Consider using tech packs through services like Techpacker to streamline communication, reduce errors, and keep your production timeline on track.

• Decide if you’ll use a direct-to-consumer (DTC) model, wholesale, or a combination of both. Platforms like Shopify let you quickly build a storefront and integrate with print-on-demand services like Printful.

Step 5: Marketing and Branding

To thrive in a crowded market, you need a compelling message. Brands such as Under Armour grew by stressing innovation and performance, while Lululemon cultivated a loyal yoga and fitness community.

For your sportswear startup, figure out what type of relationship you want with your customers. Do you want to be seen as the budget-friendly option for high school sports teams? Or perhaps the boutique brand for fitness enthusiasts seeking versatility?

• Develop a consistent brand identity—colors, fonts, and photography should all align with your vision.

• Showcase your designs and design story on social media. Highlight innovative materials or sustainability efforts.

• Partner with local gyms, sports clubs, and influencers for product demos. Word-of-mouth still works wonders in sports communities.

Step 6: Managing Early Sales and Growth

Your first set of product releases will teach you a lot. Keep an eye on inventory levels and customer feedback. If a certain style of running shorts sells out immediately, figure out what made it appealing.

Was it the color, the fit, or the price point? If something flops, see it as a lesson. Gather feedback, refine your designs, and improve your manufacturing processes.

• Stay patient with your finances. Keep overhead low in the early stages, and reinvest profits into new product lines or technology.

• Leverage analytics from your e-commerce platform to see which products resonate most. These insights help shape your future offers.

• Offer seasonal or limited-edition items to keep customers engaged throughout the year.

Step 7: Scaling Up and Future Outlook

Once you’ve established a steady client base, look for ways to scale. The global activewear market is expected to reach USD 451.1 billion by 2028, indicating ample room to grow. But scaling doesn’t just mean making more products—it means expanding smartly.

If you’ve started with T-shirts and leggings, think about branching into footwear or outerwear. Consider strategic partnerships with established brands to tap into their distribution networks.

• Focus on sustainability. As more consumers demand eco-friendly apparel, look for recycled fabrics and energy-efficient production methods.

• Embrace new technology. Wearable tech is a growing category, allowing customers to track performance metrics. Collaborate with a tech partner or incorporate sensors into your products.

• Refine your direct-to-consumer approach. By keeping a personal connection with your customers, you can learn how to better serve them as you expand.

Conclusion

Launching a sportswear startup is a challenging endeavor but also an exciting one. The global sports industry generated USD 403.08 billion in revenue in 2022, and it’s expected to climb to USD 680.74 billion by 2028. That growing demand offers opportunity if you have a clear vision, a solid business framework, and a willingness to adapt.

Whether you’re inspired by the massive success of Nike or the specialized approach of On Running, remember that every established brand started somewhere. Maintain your unique voice, prioritize quality and customer experience, and keep an eye on emerging trends like sustainability and athleisure.

If you shape your sportswear startup with intention and resilience, the possibilities are nearly limitless. The market is expanding, e-commerce is making direct-to-consumer simpler than ever, and consumer appetite for innovative, high-performing apparel is strong.

By following these seven steps—defining your vision, structuring your business, designing standout collections, and then building a robust supply chain, marketing strategy, growth plan, and future roadmap—you’ll put yourself on track to give established brands a run for their money. A sportswear startup can be your gateway into a booming industry, and the time to begin is now. Go get started.